1025mm Trapezoidal Efficient IBR Roof Panel Roll Forming Machine
The IBR Roof Panel Roll Forming Machine is a specialized cold roll forming line engineered to produce high-quality IBR metal roofing sheets for industrial buildings, warehouses, and residential projects. Utilizing galvanized or PPGI coils with thickness ranging from 0.3-0.8mm, this machine creates robust panels with superior strength, excellent water-shedding capabilities, and professional aesthetics.
Featuring precision-machined rollers, a heavy-duty welded frame, and accurate forming stations, the system ensures consistent profile dimensions and long-term operational stability. The user-friendly PLC touch-screen control system enables operators to easily adjust length, batch quantities, and production speed, achieving smooth output at 10-15 meters per minute. Hydraulic cutting delivers clean edges without deformation.
Technical Specifications
Decoiler System
| Structure |
Double-support |
 |
| Working Form |
Manual, motorized, or hydraulic |
| Loading Capacity |
5T/7T/10T, customizable |
| Coil Width |
1250mm, customizable |
| Inner Diameter |
Φ450 - Φ550 mm |
| Outer Diameter |
1500 mm |
| Model |
DC-MU1 |
Optional Decoiler Upgrades
Guiding Device with Pre-Cut Broaching Shear
| Guiding Roller |
Adjust the coil feeding width |
 |
| Pre-cut Broaching Shear |
Cut the steel coil before roll forming |
| Digital Display |
See the feeding width directly |
Roll Forming Machine
| Working Speed |
Around 20 m/min |
 |
| Structure |
Wall panel type. Optional: Cast-iron stands or guide pillar |
| Driving System |
Chain system. Optional: Gearbox |
| Number of Forming Stations |
18 stands |
| Shaft Diameter |
70mm solid shaft |
| Motor Power |
5.5 Kw |
| Roller Material |
45# steel polished and chromed HRC58-62° |
| Shaft Material |
High grade 45# steel polished (CNC lathe) |
| Steel Coil Material |
PPGI or GI |
| Steel Coil Thickness |
0.25-0.8mm |
Optional Safety Covers
Cutting System
| Common Power Type |
Hydraulic. Optional: motor type. |
 |
| Hydraulic Power |
4-5.5Kw, customizable |
| Blade Material |
Cr12 Mov |
| Hardness |
With quenched treatment HRC 58 - 62° |
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
PLC Control Cabinet
| PLC Brand |
Delta, customizable |
|
| Encoder Brand |
Omron, customizable |
| Touch Screen |
MCGS, customizable |
| Power Supply |
380v, 50HZ, 3Phase (It depends on customer requirement) |
| Language |
Chinese + English, Spanish, French, Russian, etc |
| Operation Type |
Manual / auto two-type switch |
Hydraulic Power Unit (HPU)
| Motor Power |
5.5Kw |
 |
| Oil Required |
N32 or N46 hydraulic oil is available |
| Design |
The hydraulic station has a fan cooling system |
| Optional |
It can be installed on or inside the roll former to save space |
System Component Analysis
- Decoiler: Unwinds metal coil, supports large rolls, ensures smooth feed
- Guide: Aligns material for precise forming, reduces waste
- Roll Forming Machine: Chain-driven, wall panel structure, forms multi-arc K-style gutters
- Hydraulic Cutter: Accurate length cutting, stable hydraulic system, reduces manual work
- Out Table: Collects finished gutters, supports stacking, minimizes damage
Production Line Components
| Component |
Quantity |
| Hydraulic Decoiler |
1 set |
| Roll Former |
1 set |
| Hydraulic Cutter |
1 set |
| Out Table |
2 sets |
| PLC Cabinet |
1 set |
| Hydraulic Station |
1 set |
Customization Options
This production line can be customized with adjustable roll forming stations for varied arc depths, hydraulic cutter lengths, and material thickness. Optional features include PLC-controlled speed adjustment, chain drive reinforcement, and compatibility with aluminum or galvanized steel. Customers can tailor output to match specific roof profiles or design requirements.
